{"id":1697,"date":"2021-05-12T10:31:46","date_gmt":"2021-05-12T03:31:46","guid":{"rendered":"https:\/\/3dprinters.com.vn\/?p=1697"},"modified":"2025-05-05T19:06:04","modified_gmt":"2025-05-05T12:06:04","slug":"driving-prices-down-with-the-markforged-industrial-strength-3d-printer","status":"publish","type":"post","link":"https:\/\/www.3dprinters.com.vn\/en\/driving-prices-down-with-the-markforged-industrial-strength-3d-printer\/","title":{"rendered":"Driving Prices Down with the Markforged Industrial Strength 3D Printer"},"content":{"rendered":"

Comparing the Numbers<\/strong><\/b><\/p>\n\n\n\n\n\n\n
\n

\n<\/td>\n

\n

Cost<\/strong><\/b><\/p>\n<\/td>\n

\n

Time<\/strong><\/b><\/p>\n<\/td>\n<\/tr>\n

\n

Markforged Parts<\/strong><\/b><\/p>\n<\/td>\n

\n

$63.85 (Material)<\/strong><\/b><\/p>\n<\/td>\n

\n

60 Hours<\/strong><\/b><\/p>\n<\/td>\n<\/tr>\n

\n

Machine Shop – Aluminum<\/strong><\/b><\/p>\n<\/td>\n

\n

$3,101.91<\/strong><\/b><\/p>\n<\/td>\n

\n

72-120 Hours + Shipping Time<\/strong><\/b><\/p>\n<\/td>\n<\/tr>\n

\n

\u00a0The printer paid for itself\u00a0 in less than 3 prototypes<\/strong><\/b><\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\"\"<\/p>\n

The Need for Speed<\/strong><\/b>
\nFor over 40 years,\u00a0Turret Lathe Specialists, Inc has been churning out customer parts, be they one-off prototypes or larger production runs by leveraging their wide range of capabilities from\u00a0high quality\u00a0manual machining to CNC precision operations. Juggling orders and batch lead times, Quality Manager Daniel Shepherd is always under pressure to design and implement more efficient solutions: \u201cThe capabilities we have \u2014 with the conventional milling and turning we can offer \u2014 allow us to do short production runs. Because that\u2019s something we excel at, our customers started giving us some of their\u00a0one\u00a0to two piece rapid prototyping jobs.\u201d The company needed to find a way to fulfill these orders without burdening their larger production runs.<\/p>\n

One of Shepherd\u2019s recent projects has involved fitting a carburetor on a 2.0L four-cylinder engine and putting it all into a 1978 Volkswagen Rabbit, a car usually used for period-accurate racing. Shepherd needed a manifold to connect the engine to the carburetor, but the manifold he needed was impossible to get new. \u201cAny versions of that part you would find today, the casting was one of the last made, you could tell the mold was blown out, and it probably shouldn\u2019t be turning out parts anymore,\u201d as Shepherd described. He challenged himself to make \u201cnot only an available manifold, but one that was lighter weight, more effective in terms of flow and fit, and simply one that\u2019s more affordable.\u201d After some initial design and prototyping, the design proved to be prohibitively expensive to manufacture. With runners in the manifold machined from solid aluminum, the manufacturing price was nearing $2000, ten times the price for used manifolds on the market.<\/p>\n

Shifting Gears<\/strong><\/b>
\nSince they had started receiving smaller orders, Turret Lathe Specialists faced some challenges meeting their customers\u2019 lead times. \u201cTrying to fit [one piece orders] in between other jobs on the schedule was proving to be a nightmare, to say the least,\u201d Shepherd described. When Shepherd and his boss discussed how 3D printing could complement the machine shop, they realized how it could speed up their production runs: \u201cThe thing that really drove home the capability of 3D printing and how it could work in ourwork flow\u00a0at the shop really had to do with our time management… to essentially have a robot working on a part when all of our valuable machinists are busy plugging away on more important work out in the shop.\u201d<\/p>\n

\"\"<\/p>\n

Then it was just a matter of selecting a printer. \u201cWhat we needed in a printer was something that fit on a desk, that didn\u2019t cost as much as a huge industrial machine, and that turned out precision parts…Markforged was able to deliver on that,\u201d Shepherd explained. The fiber-reinforced capabilities of theMarkforged\u00a03D Printer only solidified the deal: \u201cThe realization that we could turn out a part made of nylon with a few layers of composite fiber in between, and have it stand up to the same needs and abuses that we\u2019d put aluminum parts through was really the thing that sealed the deal with top management for our\u00a0Markforged\u00a0printer.\u201d Turret Lathe no longer needed to interrupt long product runs to make single parts; the\u00a0Markforged\u00a0could match the strength and precision of their best machines.<\/p>\n

\"\"<\/p>\n

Pedal to the Metal<\/strong><\/b>
\nWith Turret Lathe\u2019s recently purchasedMarkforged\u00a03D Printer, Shepherd could prototype and iterate upon his manifold design without needing to\u00a0expend\u00a0manufacturing cost and time at the company: \u201cI began with my initial design in Solidworks and made it exactly as I wanted it \u2014 each stage was printed easily and accurately overnight during dead time between other jobs. It meets the needs
\nof a fit prototype perfectly.\u201d While he wanted the final part to be fabricated out of metal, the initial prototype exposed necessary revisions. He cut out the complex, 3D curvature of the runners to make them out of straight stock tubing, using The Mark One once again, this time used to make cutting templates for the runners\u00a0\u201cThese templates allowed me to quickly and accurately cut the runners to size without having to spend time setting up a machine,\u201d he described. With no machinery capable of cutting the necessary angles without an arduous tooling setup, the Mark One allowed Shepherd to iterate upon his designs easily and bring the fabrication cost down to $117. \u201cIt was really easy to make a prototype based on the old manifold…the design cleaned up and optimized for weight, for performance, for ease of manufacturing,\u201d Shepherd explained. \u201cThe runners came out beautifully. Most importantly, the templates kept them flat and as-designed. All that\u2019s left is to configure a jig and the finished product will be welded and finished.\u201d<\/p>\n

The printer\u2019s success has expanded to other projects at the company as well, vastly simplifying manufacturing processes left and right. \u201cA lot of the template and fitting tools that we used to make out of aluminum, that we can now make out of nylon and Kevlar, nylon and carbon fiber on the\u00a0Markforged\u00a0printer, they match the quality of the old aluminum tools with no question,\u201d Shepherd elaborated. \u201cKnowing that we\u2019re saving on time and money, that just sweetens the deal.\u201d
\nThe production efficiency at Turret Lathe Inc. has vastly increased with the Mark One, and Shepherd is interested to see how it could improve the company\u2019s workflow even more: \u201cI continue to be impressed with every part that comes off theMarkforged\u00a0printer. Having a tool like this allows us to solve problems in ways we never thought possible…Once we all catch up and learn how to implement the\u00a0Markforged\u00a0printer to its full potential, I don\u2019t doubt that our shop will be happily reaping the countless benefits it offers.\u201d<\/p>\n

\"\"<\/p>\n","protected":false},"excerpt":{"rendered":"

Comparing the Numbers Cost Time Markforged Parts $63.85 (Material) 60 Hours Machine Shop – Aluminum $3,101.91 72-120 Hours + Shipping Time \u00a0The printer paid for itself\u00a0 in less than 3 prototypes The Need for Speed For over 40 years,\u00a0Turret Lathe Specialists, Inc has been churning out customer parts, be they one-off prototypes or larger production…<\/p>\n","protected":false},"author":1,"featured_media":1438,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[98,97],"tags":[],"class_list":["post-1697","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-study-en","category-library"],"yoast_head":"\nDriving Prices Down with the Markforged Industrial Strength 3D Printer - 3D Printers<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/3dprinters.com.vn\/en\/driving-prices-down-with-the-markforged-industrial-strength-3d-printer\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Driving Prices Down with the Markforged Industrial Strength 3D Printer - 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